Industrial Robot Integrated Application Training System KFJKSA29 Teaching Equipment

I. Product Structure Requirements
Each independent unit consists of a training table, an actuator, and a mounting plate. Each set of equipment, in addition to the independent unit, also includes an assembly table, tool cabinet, and computer desk.

Training Table: Made of cold-rolled steel plate, bent and welded, with electrostatic powder coating for fire resistance, water resistance, and corrosion resistance. The training table is equipped with four casters and four adjustable feet; the casters are for movement, and the adjustable feet are for fixing. The tabletop is made of aluminum profiles, allowing students to install workpieces in any position and in any way, not limited to fixed holes and methods.

Actuator: Made of precision-machined aluminum plate, assembled with a sandblasted and anodized surface, providing both corrosion resistance and an aesthetically pleasing appearance.

Mounting Plate: Slantedly mounted under the training table for easy removal and removal. The mounting plate houses electrical components such as a PLC and frequency converter, all connected to the actuator on the training table via cables and quick-connect plugs.

Assembly Tables: One mechanical assembly table and one electrical assembly table are included. Each consists of a table body and a tabletop. The table body is made of high-quality Q235 cold-rolled steel sheet, bent and welded, powder-coated, and then assembled. The tabletop is made of high-density MDF with a fire-resistant board laminated to the surface, making it corrosion-resistant and anti-static. The entire assembly table can be easily disassembled for convenient transportation and installation.

Tool Cabinet: Made of high-quality Q235 cold-rolled steel sheet, bent and welded, with an electrostatic powder-coated surface. The tool cabinet has multiple drawers for storing tools and is located on one side of the bottom of the assembly table.

Computer Desk: Assembled from high-quality Q235 cold-rolled steel sheet, bent and welded, with a MDF tabletop. It is equipped with four casters.

II. Product Features

1. Comprehensive System Application: The system includes subsystems such as intelligent assembly production system, automatic packaging system, automated warehouse and intelligent logistics system, automatic inspection machine quality control system, and production process data acquisition and control system.

2. Comprehensive Knowledge and Skills: The equipment involves mechatronics knowledge and performance in industrial robot application technology, PLC and special function module technology, touch screen application technology, communication application technology, AC servo application technology, AC frequency conversion application technology, power electronics application technology, sensor application technology, pneumatic control technology, and mechanical assembly and adjustment technology.

3. Integration of WorldSkills Competition Standards and National Occupational Standards:

The equipment is designed according to the requirements of the WorldSkills Competition Mechatronics project documents “WSC2013 TD04” and “WSC013 IL04”, combining the WorldSkills Competition technical standards with the national occupational standards for maintenance electricians. 4. Flexibility of Combination
The equipment is functionally divided into 5 units, which can be flexibly combined;
The modular design allows for modular assembly and adjustment, flexible position adjustment, and quick and convenient overall assembly and connection; Units can be freely combined and connected for practical training;

III. Product Configuration and Parameters

1) Rated Voltage: AC380V ±10%

2) Rated Power: 3.3KW

3) Ambient Humidity: ≤90%

4) Safety Protection Functions: Emergency stop button, leakage protection, overcurrent protection, and other electrical safety protection functions

5) PLC: Mitsubishi FX3U-48MR (3 units), FX3U-64MP (2 units)

6) Servo: Driver MR-JE-10A / Motor HG-KN13J-S100

7) Inverter: FR-D720S-0.4K

8) Stepper Driver: YKD2305M Stepper Motor: YK42XQ47-02A

9) Robot: IRB120-3/0.58, Payload 3kg

10) Equipment Weight: 330kg

11) Single Station Dimensions: L600mm×W720mm×H1500mm

12) Equipment Dimensions: L4800mm×W720mm×H1500mm

13) Workstation Dimensions: L4800mm×W2500mm×H1500mm
IV. Training Projects
PLC Section
1. PLC Programming Software Application
2. Application of Basic PLC Instructions
3. Application of PLC Function Instructions
4. Application of PLC Stepping Instructions
5. PLC Control of Conveyor Belt Start/Stop
6. PLC Determination of Multiple Material Attributes
7. PLC Determination of Material Placement Position
8. PLC Absolute Positioning Control of Conveyor Belt Operation
9. PLC Hybrid Positioning Control of Conveyor Belts
10. PLC Basic Motion Control of 6-Axis Robots
11. Pulse Command Control of Stepper Motors
12. PLC Automatic Control of 6-Axis Industrial Robots
13. PLC Lifting Control of Stacker Crane Modules
14. PLC Automatic Control of Warehouse Inbound and Outbound Operations
15. PLC Control of Inter-Warehouse Location Allocation
HMI System Training
1. Software Installation
2. Window Configuration
3. Project Creation and Download
4. PLC Register Connection
5. Simple Animation Configuration
6. Alarm Configuration
7. Data Storage in PLC or HMI
8. Touchscreen Monitoring of Each Work Unit
9. Touchscreen Monitoring and Management of the Overall Training Process
10. Setting System Parameters via Touchscreen
11. Touchscreen Alarm Code Query and Processing
12. Touchscreen Fault Setting and Diagnosis
Inverter System Training
1. Basic Inverter Wiring Operation
2. Inverter Function Parameter Setting and Operation
3. PU Operation and External Operation

4. PLC Control of Multiple Speeds

5. Motor Forward and Reverse Motion Control

6. Speed ​​Positioning System Training

7. External Operation and Combined Operation Training of Frequency Converter

8. Multi-Speed ​​Motor Control Training

9. Instantaneous Power Outage Start-up Control Training

10. Panel Parameter Copying Training

11. Multi-Position Positioning Parameter Adjustment

Robot System Training

1. 6-Axis Robot Software Operation

2. 6-Axis Robot Programming

3. 6-Axis Robot Origin and Reset

4. 6-Axis Robot Point Teaching Training

5. 6-Axis Robot and PLC I/O Communication Training

6. Network I/O Monitoring of Robot Working Status

7. 6-Axis Robot Position Variable Usage Training

8. 6-Axis Robot Gripper Control Training

9. 6-Axis Robot Position Calculation Training

Stepper Motor Application Training

1. Stepper Motor Wiring Operation

2. Stepper Driver Parameter Setting and Modification

3. Lifting and Positioning Training of Lifting Platform Module

4. Stepper System Control Training
AC Servo System Training
1. Basic Wiring Operation of AC Servo System
2. Amplifier Parameter Setting
3. Feedback and Pulse Count Observation
4. Pulse Input Control for Forward and Reverse Rotation
5. Pulse Control for Forward and Reverse Rotation with Speed ​​Feedback
6. Familiarization with and Troubleshooting of Fault Codes
Sensor Training
1. Single Color Sorting Training with Digital Fiber Optic Sensors
2. Photoelectric Sensor Training
3. Magnetic Switch Training
4. Application of Through-beam and Reflective Sensors
Network Training
1. RS485 Network Training
2. Touchscreen Control of Inverter via PU Training
3. PLC Control of Inverter via RS Command Training
4. Communication Control of PLC, Touchscreen, and Inverter
5. N:N Network Setup and Adjustment Training
6. Fieldbus Network Operation and Setup
7. Introduction to Fieldbus Network Setup
Mechanical Section
1. Assembly and Adjustment of Circulating Material Selection Module
2. Assembly and Adjustment of Particle Feeding Module
3. Assembly and Adjustment of Conveyor Belt Module
4. Assembly and adjustment of the capping module

5. Assembly and adjustment of the cap tightening module

6. Assembly and adjustment of the detection module

7. Assembly and adjustment of the lifting platform A module

8. Assembly and adjustment of the lifting platform B module

9. Assembly and adjustment of the stacker crane module

10. Assembly and adjustment of the finished product warehouse module