Mitsubishi PLC Programmable Controller Training Equipment 5566SA65 PLC Training Equipment

I. Device Overview
The Mitsubishi PLC Programmable Controller Training Device is a product developed according to the “Standards for the Equipment Configuration of Electrical and Electronic Training Bases” in accordance with the “Education Industry Standard of the People’s Republic of China – Standards for the Equipment Configuration of Electrical and Electronic Training Bases” and the requirements of the Ministry of Education’s “Planning for the Revitalization of Vocational Education Curriculum Reform and Textbook Construction in the 21st Century.” It is suitable for teaching and skills training in courses such as “Programmable Controller Technology,” “Electrical and PLC Control Technology,” “PLC and its Applications,” “Variable Frequency Speed ​​Regulation Technology,” and “Fieldbus Control Technology” for both vocational colleges and vocational schools, covering majors such as electromechanical equipment installation and maintenance, electromechanical technology application, electrical operation and control, electrical technology application, and electronic appliance application and maintenance, as well as non-mechatronics majors. The PLC training device is also suitable for PLC training and operation in various trades at technical schools, vocational training schools, vocational education centers, and assessment stations/institutes, serving as a PLC skills assessment device.

II. Device Features

1. Adopts a modular structure, including a Mitsubishi FX5U PLC main unit, Mitsubishi inverter, Mitsubishi touch screen, digital input/output, analog input/output, variable frequency speed control, color touch screen, bus communication modules, etc., along with configuration monitoring software and simulation training software, realizing simulated, information-based, and network-based training, reflecting the network-based and systematic nature of training.

2. Project Training Module: Utilizes typical programmable logic controllers and bus technology to complete control training on logic, simulation, process, and motion of simulated objects and physical models in industrial production, enabling students to acquire various skills in cognition, design, installation, debugging, and maintenance.

III. Technical Performance Requirements

1. Input Power: Three-phase four-wire (or three-phase five-wire) ~380V±10% 50Hz

2. Operating Environment: Temperature -10℃～+40℃, Relative Humidity ≦85% (25℃), Altitude <400m

3. Device Capacity: ≦0.5KVA

4. Weight: ≦110Kg

5. Dimensions: ≧1700mm×700mm×1600mm

6. Safety Protection: Equipped with leakage voltage and leakage current protection devices, meeting national safety standards.

IV. Configuration and Functional Requirements

The Mitsubishi PLC programmable controller training device consists of a control panel, training table, main unit training components, training modules (including a rich array of industrial field equipment simulation training objects), inverter mounting box, touch screen mounting box, AC/DC motors, bus units, communication modules, motor guide rails, speed measuring mechanism, cloud platform module, and software system.

(I) Control Panel

1. AC Power Supply Control Unit: A three-phase four-wire 380V AC power supply is provided to the device via an air switch. A mains voltage meter monitors the mains voltage. An illuminated fuse is provided for protection. The control panel’s power supply is controlled by a key switch and a start/stop switch. It also features leakage alarm indication and alarm reset.

One set each of three-phase four-wire 380V and single-phase 220V power supplies are provided, with output controlled by start/stop switches and fuse protection.

2. Timer/Alarm Recorder: The timer/alarm recorder functions as a clock under normal use. It has functions such as setting time, timed alarm, and power cut-off. It can also automatically record the number of leakage alarms caused by wiring or operational errors.

3. DC Power Supply, DC Voltmeter/Ammeter, Logic Outputs and Indicators, etc.
DC Voltage: 0-10V adjustable output; DC Current: 4-20mA adjustable output; DC digital voltmeter/ammeter; voltmeter range 0-400V, input impedance 10MΩ, accuracy class 0.5; ammeter range 0-200 mA, accuracy class 0.5; also includes logic level outputs (jog, self-locking), logic level indicators, LED digital tubes, direction indicators, music box, DC 24V relays, and several signal converters.

4. PLC Main Unit Box

Configured with Mitsubishi FX5U-32MR/ES DC 16-point input, 16-point relay output. Rated voltage: AC100~240V, allowable voltage range: AC85~264V, rated frequency: 50/60Hz.

5. Inverter: Mitsubishi FR-D740 inverter, 0.4KW

6. Touchscreen: Mitsubishi 7-inch GS2107-WTBD-N

(II) Three-phase squirrel-cage asynchronous motor: AC 220V/△

(III) Training table: The training table is made of double-layer matte textured powder-coated iron. The tabletop is made of fireproof, waterproof, and wear-resistant high-density board. It has two large drawers (with locks) on the left and right sides for storing tools and materials. The computer desk is integrated into the table, with a beautiful and elegant design. V. Training Project Requirements

(1) PLC Basic Skills Training

1. PLC Cognition Training (Software and hardware structure, system composition, basic instruction practice, wiring, programming download, etc.)

2. Typical Motor Control Practice Training (Jig, self-locking, forward and reverse rotation, star-delta switching start, etc.)

3. PLC Simulation Training

(2) PLC Simulation Control Application Training

1. Traffic Light PLC Control

2. Robot Arm Control

3. Multi-Liquid Mixing Device Control

4. Automatic Feeding and Loading Control

5. Sky Tower Light Control

6 7. Musical fountain control
8. Quiz buzzer control
9. PLC control of motors
10. Automatic vending machine simulation control
11. Automatic rolling mill simulation control
12. Automatic forming simulation control
13. Mail sorting machine control
14. Machining center control
15. Intermediate relay
16. Basic experiment
17. Four-story elevator control (simulation)
18. Assembly line control
19. DC motor control
20. Temperature control
(3) PLC, frequency converter, and touch screen integration Application Skills Training

1. Inverter Function Parameter Setting and Operation
2. Inverter Alarm and Protection Functions
3. External Terminal Jog Control
4. Inverter Control of Motor Forward and Reverse Rotation
5. Multi-Segment Speed ​​Selection Inverter Speed ​​Regulation
6. Inverter Stepless Speed ​​Regulation
7. Inverter Speed ​​Regulation Based on External Analog Signal (Voltage/Current) Control
8. Instantaneous Power Failure Start Control
9. PID Inverter Speed ​​Regulation Control
10. PLC Control of Motor Forward and Reverse Rotation via External Terminals of Inverter
11. PLC Control of Motor Operation via External Terminals of Inverter Intermittent Control

12. Multi-Speed ​​Speed ​​Control Based on PLC Digital Signal Control

13. Open-Loop Speed ​​Control of Frequency Converter Based on PLC Communication

14. Closed-Loop Speed ​​Control Based on PLC Communication

15. Fieldbus Network Communication Technology

16. Communication Control between PLC, Touch Screen and Frequency Converter

17. Simulation of Constant Pressure Water Supply System of Frequency Converter

18. Basic Instruction Programming Exercises Based on Touch Screen Control

19. LED Control Based on Touch Screen Control

20. Temperature PID Control Based on Touch Screen Control