Robot MIG Arc Welding Workstation KFJKSA27 Education Equipment

Main Hardware Technical Parameter Requirements:
I. 6-Axis Industrial Robot

(1) Robot Features

1) High speed, high precision, and good stability.

2) Suitable for medium-sized load levels, with stronger load-bearing capacity, large arm span, and wide applicability.

3) The robot control system adopts an integrated architecture, integrating robot control, motion control, PLC control, and safety control, possessing intelligent, flexible, and safe control performance.

4) Rich external interface functions, supporting various industrial standard-compliant fieldbuses, enabling efficient and convenient automation expansion.

5) New modular series design, better cost control, maximized ease of use, making operation and maintenance simpler, while reducing product upgrade and integration costs. 6) ★Industrial Robot Factory Simulation Application Training Software

1. Supports local model libraries and allows importing local models in CAD format. The software comes with a powerful standard model library including robots, feeding devices, material handling devices, process devices, auxiliary devices, standard parts, and materials.

2. Provides several standardized cases, including but not limited to photovoltaics, pumps and motors, servo motor assembly lines, power battery pack lines, gluing and fastening workstations, automated warehouses, and elevator car bottom welding.

3. Provides various robot databases, including but not limited to articulated robots, modular robots, SCARA robots, and mobile robots (three-axis, four-axis, six-axis, gantry, cantilever, rotary robots, etc.).

4. Allows adjustment of robot repeatability accuracy as needed. The parameters for reachable radius, load, module structure, and maximum spindle speed can be filtered and the data can be adjusted arbitrarily;

5. A virtual debugging demo case can be provided;

The software must be genuine and at least 8 screenshots of the software interface must be provided, including screenshots of the BOM list page, the local model import configuration interface, the scene loading robot page, the initial joint adjustment interface, the mobile login interface, the homepage login interface, the search panel page, and the pose editing interface, etc.

(2) Main parameters of the robot

1. Rated load: 10KG

2. Activity radius: 1500mm

3. Structure: Serial

4. Number of axes: 6

5. Repeatability: ±0.03mm

6. Maximum working range:

First axis ±165°

Second axis +60°/-50°

Third axis +60°/-80°

Fourth axis ±175°

Fifth axis +30°/-215°

Sixth axis ±360°

7. Maximum speed:
First axis 148°/sec

Second axis 148°/sec

Third axis 148°/sec

Fourth axis 222°/sec

Fifth axis 222°/sec

Sixth axis 360°/sec

8. Body weight: Approximately 158kg

9. Installation methods: Ground mounting, bracket mounting, inverted mounting

10. Ambient temperature: 5℃~45℃
II. MIG Welding Machine (Megmeet) (1) Main Features MIG Function 1) Supports unified/individual adjustment, automatic matching of key parameters to meet high-quality welding requirements 2) Supports Φ0.8, 1.0, 1.2, 1.4, 1.6mm welding wire, and can customize welding processes (SP) for Φ0.9, 2.0, 2.4, 2.8mm welding wire 3) Supports MAG flux-cored carbon steel and MIG DC stainless steel processes 4) Can be quickly switched to “MMA function”, supports welding rods with a maximum diameter of Φ6.0mm, and is suitable for various acid and alkaline welding rods 5) Suitable for long cable operations, with arc current and thrust current adjustment functions 6) Has “carbon arc gouging” function, multi-purpose, can stably goug carbon rods with a maximum diameter of 12m (630A model), suitable for all-position operations 7) Suitable for quick cleaning of weld roots and rework of weld seams 8) Equipped with RFD card swiping function, quickly realizes the binding of welder and welding machine; with USB interface, can provide software package upgrades. 9) Can be used with the SMARC intelligent welding information cloud platform system to realize more intelligent functions, such as: parameter distribution, welding time statistics, welding parameter traceability, etc.

(2) Main specifications

1) Control method: Fully digital

2) Wire feeding drive control method: High frequency back EMF control

3) Input voltage: 3~380V±25%

4) Input frequency: 50~60Hz

5) Input capacity: 13.1KVA/12.4KW

6) Power factor: ≥0.93

7) Efficiency: 89%

8) Rated open-circuit voltage: 60V

9) Rated output current: 350A
10) Rated output voltage: 31.5V
11) Given current range: 30~400A
12) Given voltage range: 12~38V
13) Rated duty cycle: 350A@100%
14) Electromagnetic compatibility: Class A
15) Lightning protection level: Class D
16) Welding machine parameter channel storage: 99 groups
17) Insulation class: F
18) Protection level: IP23
19) Dimensions: 684X320x580mm
20) Weight: 34KG
(Optional group control function, supports USB upgrade) (3) Wire feeder
1) Robot wire feeder open Wire feeding and retraction functions

2) Photoelectric encoder feedback

3) Welding gun interface with push-pull wire input

4) European welding gun interface (default)

5) Drive unit: Wheel-type wire feeding drive

III. Welding Fume Purification Equipment
Input voltage AC380V, power 2.2KW, wind speed 25m/s, filtration efficiency 0.3μm, purification rate ≥99.9%; noise ≤70dB, smoke extraction tube length approximately 1.4M, flow rate approximately 2000m³/h (manufacturer needs to provide a compliant product brochure sample)

IV. Flexible Workbench
Dimensions approximately 1200*800*600mm, perforated positioning tabletop, tabletop thickness 200mm, equipped with 1 set of commonly used positioning components.

V. Workstation Partition
Made with aluminum alloy frame and rigid board light shield, dimensions designed and manufactured according to the training room site (provide images of previous cases from the manufacturer).