Industrial Robot Vision Recognition Application Training Equipment KFJKSA25

★ Main Unit:
1) Serially articulated industrial robot with 6 degrees of freedom
2) Working range 560mm-600mm
3) Rated load of at least 3kg
4) Repeatability better than 0.01mm
5) Safety features include at least safety stop, emergency stop, two-channel safety circuit monitoring, and a three-position starter
6) Integrated signal source with at least 10 wrist signals
7) Integrated air source with at least 4 wrist air channels (at least 5 bar)
Controller:
1) Advanced industrial robot control software
2) Advanced industrial robot programming language
3) Built-in digital I/O modules with at least 16 inputs and 16 outputs
Teach Pendant:
1) Graphical color touchscreen
2) Joystick
3) Hot-swappable, removable during operation
Base:
1) Material: Aluminum alloy
2) Dimensions 250mm × 250mm × 15mm (±5%)
2 Quick-Change Tool Sets
1) ★ Tool Changer System: The robot arm is equipped with a flange-end quick-change module, enabling automatic switching between different tools without human intervention. It features 6 pneumatic signals, a rated load of at least 3kg, a thickness of 38mm (±5%), and a weight of 125g (±5%).
2) Glue Gun Tool: This includes a tool-end quick-change module and a flange-end quick-change module, with a total length of 135mm-145mm. The housing is made of aluminum alloy and allows for simulated programming training for applying glue to part housings using trajectory drawings. The refill is replaceable and has a 10mm refill range to prevent damage from collisions.
3) Gripper Tool: This includes a tool-end quick-change module and a flange-end quick-change module, enabling secure gripping, handling, and palletizing of materials. The total length is 135mm-145mm. The chuck is made of aluminum alloy and pneumatically driven, with an inner diameter of 20mm, repeatability ±0.01mm, closing clamping force no less than 40N, opening and closing stroke 9-10mm.
4) Suction Cup Tool: Consists of a tool-end quick-change module and a flange-end quick-change module, with a total length of 100mm-110mm and aluminum alloy construction. It comes with at least one 4mm diameter suction cup and two 20mm diameter suction cups, enabling secure gripping of various chip components and cover plates.
5) Screw Locking Tool: Consists of a tool-end quick-change module and a flange-end quick-change module, constructed of aluminum alloy, enabling secure tightening of M4 hexagon socket screws. 3. Gluing Unit (1 set)
1) 3D trajectory chart: minimum dimensions: 440mm x 250mm, with an arched surface with a radius of at least 45mm. Made of painted carbon steel, 3mm thick.
2) Paths include circles, triangles, complex contours, and spline curves, as well as reference coordinate systems with different positions and orientations.
3) TCP parameter calibration tool: A stainless steel cone is provided, which can be fixed anywhere on the 3D trajectory chart.
4) Includes two trajectory drawings that automatically attach to the 3D trajectory chart.
4. Palletizing Unit (1 set)
1) The raw material table is constructed of aluminum profiles with stainless steel guide troughs. It utilizes height differences to automatically arrange materials and can accommodate up to 6 items.
2) The palletizing table consists of a POM top and supports. The top measures 110mm x 110mm x 15mm (±5%) and is supported by aluminum alloy profiles. The height is 150mm-160mm, accommodating various palletizing configurations.
3) Includes simulated materials made of PVC, measuring 65mm × 32.5mm × 15mm (±5%), with a minimum of six units. The I-shaped design facilitates gripping with grippers, enabling practical training in handling and palletizing between two palletizing platforms.

5 Visual Inspection Units (1 set)
1) ★ Visual inspection utilizes CCD camera technology with an effective pixel count of at least 1600 × 1200, color inspection, and a camera area of ​​at least 7.1mm × 5.4mm. It supports at least 128 scenes and can store at least 40 images. Processing flows can be created using the process editor. It supports serial RS-232C and Ethernet communications, providing parallel communication with one high-speed input, four high-speed outputs, nine general-purpose inputs, and 23 general-purpose outputs. A DVI-I monitoring output is also provided.
2) A ring light source is provided, with an inner diameter of 90mm (±5%) and an outer diameter of 120mm (±5%). Power supply voltage 24V, 440mA supply current.
3) Visual inspection results and captured image information are displayed instantly on a display no smaller than 10 inches, facilitating visual inspection parameter adjustment and status monitoring.
6 Assembly Inspection Units (1 set)
1) The assembly inspection unit includes at least four functionally identical assembly inspection stations, capable of working with industrial robots to perform the installation and inspection of PCB special-shaped chips. The four stations are supported by a frame constructed from aluminum profiles.
2) The overall dimensions of the assembly inspection station are 410mm × 190mm × 180mm (±5%), constructed from aluminum alloy and consisting of a base plate, mounting platform, and inspection bracket.
3) The mounting platform is mounted on a double-row linear slide with a width of 9mm-10mm and a length of 300mm-310mm. It is pneumatically driven, has an inner diameter of 16mm, an effective travel of at least 200mm, and a safety holding force of 140N.
4) The inspection bracket is pneumatically driven for elevation, has an inner diameter of 16mm, an effective travel of 20mm-25mm, and is equipped with an LED. Light guide plate, 100mm × 100mm × 1.5mm (±5%), illuminates during inspection.
5) Red and green indicator lights are installed on the base plate to indicate installation errors and chip defects after inspection.
7. Screw feeding unit (1 set)
1) Fully automatic design with rotary feeder, fast screw feeding, minimal machine vibration, and stable screw feeding and retrieval.
2) Feeding rate of approximately 1 screw/second.
3) Capable of stable feeding of M4 hexagon socket screws.
4) Overall dimensions are approximately 205.5mm × 149mm × 122.4mm (±5%), net weight approximately 3kg.
8. Raw material storage (1 set)
1) At least four storage areas per layer, each for storing special-shaped chip components, cover plates, and PCBs.
2) Overall curved design with an inner radius of 500mm-550mm facilitates robot gripping.
9. Electronic product PCBs (5 sets)
1) Electronic products The PCB consists of a custom-shaped chip component, a PCB, and a cover. The PCB and cover are secured with screws.
2) Custom-shaped chip components, including round, small rectangular, large rectangular, and square chips of various shapes and colors, represent components such as CPUs, integrated circuits, resistors, capacitors, and transistors.
3) PCB, measuring 120mm × 120mm (±5%) and 12mm thick, features a simulated circuit diagram and designated mounting locations for custom-shaped chip components. Each PCB has a unique circuit diagram and chip component mounting locations, representing a different electronic product. Screw holes are provided in the four corners.
4) Cover, measuring 120mm × 120mm (±5%) and 5mm thick, features engraved text representing a different electronic product. Screw holes are provided in the four corners.
10 Control Panel (1 set)
1) Provides workstation start, stop, mode control, and emergency stop buttons for operating the equipment.
2) Provides fault and equipment status indicators.
3) Multiple fault setting points are provided to simulate different fault conditions.
4) Multiple quick-connect connectors for electrical and pneumatic signals are provided, facilitating electrical wiring and debugging training.
5) ★ Includes an industrial touchscreen as a human-machine interface. The display is at least 7 inches TFT, with a resolution of 800×480, a brightness of 350, a contrast ratio of 500:1, an LED backlight, a 4-wire resistive touch panel, 128MB of Flash memory, and 128MB of RAM.

The processor is an ARM RISC 528MHz processor with RS-232 and RS-485 serial interfaces.

11 Master Control System
★1) Integrated control is achieved using a high-performance PLC from an internationally renowned brand. The modular design supports up to 6 expansion modules for easy upgrades.
2) Electrical control components are high-quality, internationally renowned brands, including filtering, short-circuit protection, and other safety features.
3) The front of the workbench features an operating safety device using a light barrier sensor with 8 optical axes and a spacing of 1/4″ (11/11) mm … 40mm
4) The operation process can be recorded via a camera with a focal length of 2.8mm, wide-angle focal length, 720p resolution, a 1/3-inch photosensitive area, IP66 waterproof and dustproof rating, and Wi-Fi connection to the cloud for monitoring. Monitoring information can be stored on an expandable memory card.
5) The air supply system has a power of 600W, an exhaust volume of 118L/min, a maximum pressure of 8 bar, a 24L air tank, a noise level of 52dB, and is oil-free. It is equipped with well-known brand air control and vacuum components.
12-piece workbench (1 unit)
1) Aluminum alloy frame, plexiglass door, carbon steel sheet metal side panels and bottom panel. The front and back panels can be opened to store equipment and items.
2) Overall dimensions: 2200mm × 1350mm × 700mm (±5%)
3) The mounting surface is an aluminum alloy T-slot, with dimensions of 2100mm × 1100mm (±5%) and a thickness of 20mm.
4) The base is equipped with swivel casters and fixed supports for easy mobility and stability.

13. Includes a tool set.

Provides a set of tools necessary for installing and debugging the workstation, including: a tool box, a set of Allen wrenches, a 250mm adjustable wrench, a 17mm/19mm open-end wrench, a 13mm open-end wrench, a 5.5mm open-end wrench, a screwdriver set, a 5-meter measuring tape, diagonal pliers, a Y-type terminal plier, a bare-end terminal plier, a wire stripper, a utility knife, a multimeter, a PLC programming cable, a touchscreen programming cable, and a USB drive for copying programs.